The original charge to a mill is generally between 40% and 50% of mill volume for ball mills and 35% to 45% mill volume for rod mills. As a general figure rod mills will have a void space within the charge of around 20% to 22% for new rods. In ball mills the theoretical void space is around 42% to 43%.
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The surface of the cast grinding steel ball is not allowed to have the casting defects such as the crack, and the obvious gas porosity, inclusion, shrinking cavity, cold shut, elephant skin, etc. It is not allowed to have the shrinkage cavity, shrinking porosity, gas porosity, inclusion, and other cavity defects on the section including plane pasting through the pouring gate and the ball centre.
Ball Mills vs Rod Mills. Ball Mills vs Rod Mills When the mill is rotated without feed or with very fine feed, the rods are in parallel alignment and in contact with one another for their full length. New feed entering at one end of the mill causes the rod charge to spread at that end. mineral processing equipment small ball mill price best
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the mill is used primarily to lift the load (medium and charge). Additional power is required to keep the mill rotating. 8.1.3 Power drawn by ball, semi-autogenous and autogenous mills A simplified picture of the mill load is shown in Figure 8.3 Ad this can be used to establish the essential features of a model for mill .